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Main Boards => Hunting Knives and Crafters => Topic started by: kbaknife on October 08, 2015, 06:00:00 PM

Title: Wootz
Post by: kbaknife on October 08, 2015, 06:00:00 PM
I'm just a little edgy here today.
On Sunday I leave for a week in Wisconsin at Door County Forge under the guidance of Ric Furrer to learn how to make Wootz from raw materials.
It has always intrigued me to create my own steel and then work it down into a usable knife.
If you don't know, Ric is the one that the Discovery Channel filmed for Nova in "The Secrets of the Viking Sword".
I'll be there all week.
Please wish me luck.
Title: Re: Wootz
Post by: Steve Nuckels on October 08, 2015, 08:18:00 PM
Wow Karl, it's a a great opportunity for you that I am sure you will take full advantage of.

I watched "The Secrets of the Viking Sword", a very good production!

Have a great time, looking forward to hearing about it.  Safe journey.

Steve
-------
Potomac Forge
Member, W.F. Moran Jr. Museum & Foundation
ABS AP
Title: Re: Wootz
Post by: Lin Rhea on October 09, 2015, 10:37:00 AM
I hope you guys have a lot of fun Karl. I wish I was with yall but I'd have to clone myself and you wouldn't want that.    :eek:
Title: Re: Wootz
Post by: kbaknife on October 09, 2015, 01:27:00 PM
And you have a point.  But I do wish you could be there.
Title: Re: Wootz
Post by: Track on October 09, 2015, 02:12:00 PM
Have a great time Karl. Saw that show, was excellent.
Title: Re: Wootz
Post by: akaboomer on October 09, 2015, 05:24:00 PM
Have a great time Karl. The event sounds like a fun trip.  I wish I were going also.

Chris
Title: Re: Wootz
Post by: gudspelr on October 12, 2015, 07:46:00 PM
Wow-I'm envious. Can't wait to hear what you think after taking the class. Smelting and coming up with your own steel for a blade has always been interesting to me. It's not the same by a long shot as what you'll be doing, but I've looked into doing an Aristotle furnace to at least get a bit further down the line of making the steel. Don't forget to post pics   :)  .

Jeremy
Title: Re: Wootz
Post by: kbaknife on October 12, 2015, 10:52:00 PM
Had a great time today and should have four good ingots in the morning.
Title: Re: Wootz
Post by: Lin Rhea on October 13, 2015, 08:32:00 AM
Show pictures?   :coffee:
Title: Re: Wootz
Post by: 4est trekker on October 22, 2015, 03:58:00 PM
Any pictures or updates, Karl?    :campfire:
Title: Re: Wootz
Post by: kbaknife on October 24, 2015, 09:51:00 AM
Sorry guys - I'm just kind of chained to my workbench right now and have had little time to edit a huge volume of pics I have on many topics.
Wootz being one of them.
The class was an eye opener.
What I learned is that there are a lot of variables here on this subject and a lot of methods and materials to use.
It will be a while before I can get it all sorted out in my head.
What we did was take a basic approach.
Lots of coke was burned.
Crucibles were placed in a coke oven and ingredients were melted.
Then forged down.
We all came home with two bars of questionable content.
Time will tell on that.

Crucibles are placed in the forge and filled with coke and blown super hot - 3000* - and maintaned for about 1 hour and then let cool overnight.

  (http://i28.photobucket.com/albums/c247/kbaknife/Wootz/2-m_zpseawenmbj.jpg) (http://s28.photobucket.com/user/kbaknife/media/Wootz/2-m_zpseawenmbj.jpg.html)

  (http://i28.photobucket.com/albums/c247/kbaknife/Wootz/1-j_zpsa0wfezrf.jpg) (http://s28.photobucket.com/user/kbaknife/media/Wootz/1-j_zpsa0wfezrf.jpg.html)


Glass is placed on top which acts as a flux to trap all the impurities and as it cools this rises to the top, as it is the lightest material:

  (http://i28.photobucket.com/albums/c247/kbaknife/Wootz/1-b_zpstdj3eov3.jpg) (http://s28.photobucket.com/user/kbaknife/media/Wootz/1-b_zpstdj3eov3.jpg.html)


This is the ingot when removed: About four pounds.


  (http://i28.photobucket.com/albums/c247/kbaknife/Wootz/1-f_zpsgwzg3n9c.jpg) (http://s28.photobucket.com/user/kbaknife/media/Wootz/1-f_zpsgwzg3n9c.jpg.html)
Title: Re: Wootz
Post by: 4est trekker on October 24, 2015, 10:32:00 AM
Can't wait to hear how it turns out!  Thanks for posting.  :)
Title: Re: Wootz
Post by: FerretWYO on October 24, 2015, 12:21:00 PM
Thanks for sharing. This is awesome.
Title: Re: Wootz
Post by: gudspelr on October 27, 2015, 08:29:00 PM
Woohoo! Oh man, I can't wait for more on this, Karl. So cool.....    :saywhat:


   :campfire:


Jeremy
Title: Re: Wootz
Post by: Soonerlongbow on March 08, 2016, 10:08:00 PM
Any updates on this exercise?