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Main Boards => The Bowyer's Bench => Topic started by: Apex Predator on May 14, 2009, 07:22:00 AM

Title: New bow project for Vern!
Post by: Apex Predator on May 14, 2009, 07:22:00 AM
I was excited for Vern when he said what he wanted.  He really liked the figured bubinga board I posted, and wanted to combine it with a birdseye maple riser.  Wow!  I've hardly been able to contain myself, while awaiting my supplies.  I have broken ground on this fine longbow!  She will be a 66" long straight profile longbow and draw in the low 60s at 28.  Due to the draw weight, I decided to laminate a hickory I-beam down the center of the riser.  I'm still waiting for him to let me know whether he prefers the flat grain or edge grain bubinga.  Here are both side by side.  The flat grain is normally called waterfall bubinga, and the edge grain I'm not sure about, but will have a wavy look.  These lams will be much more brilliant under glass!

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/Waterfallorwavy.jpg)

First I have to build the riser.  I laminated it last night.  After cleaning it up, I cut out and feather the fadeouts.

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-14-09-2.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-14-09-3.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-14-09-4.jpg)

I think the wood combo will be absolutely stunning!

(http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building
/05-14-09-4.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-14-09-6.jpg)
Title: Re: New bow project for Vern!
Post by: Dmaxshawn on May 14, 2009, 07:39:00 AM
I think we have all been waiting to see these lams show up after we saw the boards a couple weeks ago.  This is going to be a beauty for sure Marty.  I got my eye on this one.
Title: Re: New bow project for Vern!
Post by: bjansen on May 14, 2009, 09:23:00 AM
Oh boy...Im exited about this one...what a combination...that birds eye maple is going to be outstanding...Apex I am always looking fwd to seeing your posts on here...you do some amazing work.
Title: Re: New bow project for Vern!
Post by: Apex Predator on May 16, 2009, 06:18:00 AM
I glued up my lams last night to make them full length.  I'm about to go back out to the shop and get everything ready for layup.

I had a dream last night about this bow.  Man, I have it bad!  I was thinking that the hickory I-beam may have been a poor aesthetic choice.  When cutting in my shelf, I expect to cut into the hickory.  I want this one to be within 1/8" of center, so the front and back of the cut out will show the I-beam.  The I-beam shouldn't show much except here, and I'm thinking I should have went with bubinga.
Title: Re: New bow project for Vern!
Post by: Apex Predator on May 16, 2009, 09:06:00 AM
Yesterday I built a quick little jig for sanding lam butts for joining into one piece before lay-up.  Here is the jig.

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-16-09-1.jpg)

I use a good CA glue to join the lams.  Then I sand them down.

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-16-09-2.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-16-09-3.jpg)

The lams need cleaning up along the edge as well.  I use a 220 grit sandpaper to knock off the splinters.  These will get in between the lams during glue-up otherwise.

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-16-09-4.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-16-09-5.jpg)

Cutting the glass with my handy, dandy Dremel.

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-16-09-6.jpg)

Last, but not least for today, my log book.  I take notes on everything I think is pertinent.  All my build specs get taken from here and the data is entered into an excel spread sheet.  Looking at the spread sheet enables me to select the ingrediants for subsequent bow builds.

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-16-09-8.jpg)
Title: Re: New bow project for Vern!
Post by: kennym on May 16, 2009, 10:13:00 AM
Lookin good Marty!!

 Hey,open that book,we wanna read your recipes!! LOL
Title: Re: New bow project for Vern!
Post by: Apex Predator on May 16, 2009, 12:56:00 PM
Kenny, you've been building bows longer than I have!

You guys know that I'm an open book.  If you need anything just ask.  I keep pretty good notes.
Title: Re: New bow project for Vern!
Post by: kennym on May 17, 2009, 01:18:00 PM
Just kiddin ya Marty!

Note to new bowyers- Follow Marty's lead,get a book and KEEP NOTES!!

Don't ask how I know this!  :knothead:
Title: Re: New bow project for Vern!
Post by: TNstickn on May 17, 2009, 09:52:00 PM
:knothead:  You guys know, ya cant keep enough notes, I have got me a book, and just started keepin notes!  :knothead:  That little dude isnt swingin the hammer fast enough to get this in my thick head!!  :(    :bigsmyl:
Title: Re: New bow project for Vern!
Post by: razorsharptokill on May 17, 2009, 10:58:00 PM
That looks like govt. issue logbook. I need to start mine!!!
Title: Re: New bow project for Vern!
Post by: Apex Predator on May 18, 2009, 08:51:00 PM
I finally got this one glued up.  It went pretty well.  Here is some eye candy.  I decided to use flat grain for the bows back and edge grain for the belly.  

Tomorrow I will profile the limbs and start shaping the riser.

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-18-09-4.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-18-09-3.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-18-09-1.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-18-09-2.jpg)
Title: Re: New bow project for Vern!
Post by: Dano on May 18, 2009, 08:54:00 PM
OH MAN!! she's lookin great!!
Title: Re: New bow project for Vern!
Post by: Don Batten on May 18, 2009, 10:18:00 PM
Very nice. Did you already clean up the squeeze out in the pic , or are you that neat? Don
Title: Re: New bow project for Vern!
Post by: TNstickn on May 18, 2009, 11:40:00 PM
Yep, thats gonna be a beauty for sure.   :archer:
Title: Re: New bow project for Vern!
Post by: Apex Predator on May 19, 2009, 05:40:00 AM
I'm not nearly that neat, and use too much smooth-on to boot!  She has already been cleaned up.
Title: Re: New bow project for Vern!
Post by: SteveD on May 19, 2009, 06:08:00 AM
Another beautiful bow Marty. Great Job
Title: Re: New bow project for Vern!
Post by: Apex Predator on May 19, 2009, 07:42:00 AM
This morning I marked a centerline and profiled the limbs.  I start by marking the exact center of the riser.  Then I stretch a line over the bows back.  When the line bisects the riser mark, and the string is as close to center on each limb tip as I can get it, I mark the tips.  I then measure my tip width and mark it.  I normally will start with about 5/8" width on the tips.  I draw straight lines from a point 3" outside the fades to each width mark on the tips.  Now I take it to my belt sander and take off the sides of the limbs to the line.  Next I cut in rough string nocks to check weight and alignment.  This is where I had to notify the "next of kin"!  I'll update you folks when I hear back from Vern.

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-19-09-1.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-19-09-2.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-19-09-3.jpg)
Title: Re: New bow project for Vern!
Post by: PV on May 19, 2009, 09:10:00 AM
Nice work Marty! Going to be a looker!
Title: Re: New bow project for Vern!
Post by: Dmaxshawn on May 19, 2009, 06:59:00 PM
As usual Marty.  Outstanding work.  On another note glad to see we are both getting some good rain for the pigs.

Shawn
Title: Re: New bow project for Vern!
Post by: kennym on May 19, 2009, 10:22:00 PM
Thats gonna be sweet Marty!!  :thumbsup:    :thumbsup:
Title: Re: New bow project for Vern!
Post by: Wannabe1 on May 20, 2009, 12:39:00 AM
Here's the reason why I made the call! Love following along on your work man!!   :thumbsup:    :thumbsup:
Title: Re: New bow project for Vern!
Post by: Apex Predator on May 20, 2009, 07:59:00 AM
Thanks guys!

The problem I had yesterday is that I missed weight.  I was shooting for 60-65@28, and judging from the first stringing, I was only gonna make 53-54#!  This is only the second maple cored bow that I have made.  Most have been action-boo.  I really don't know what happened, but after talking to Vern, he told me that he wouldn't mind me cutting it down to 64" at all.  

Any way, last night I cut her down and she should finish around 61@28 now.  I also laminated the tip and riser overlays.  The riser overlay is birds-eye, and the tips are bone.  I love the look of the bone against the red lams!  Here are the tips progressing from glue up to almost finished.  I noticed a tiny crack in the bevel of the bone tip, which I filled with thin CA.  It won't cause any problem, and probably won't be noticeable at all.

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-20-09-1.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-20-09-2.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-20-09-3.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-20-09-4.jpg)
Title: Re: New bow project for Vern!
Post by: wislnwings on May 20, 2009, 09:19:00 AM
Looks like this is gonna be another sweet lookin bow.  Keep up the good work.  Watching your progress is very inspiring.
Title: Re: New bow project for Vern!
Post by: razorsharptokill on May 20, 2009, 06:44:00 PM
I'd say your work rivals some of the big name bowyers! That bubinga is awesome.
Title: Re: New bow project for Vern!
Post by: Dano on May 20, 2009, 06:57:00 PM
Now Jim, your just going to give Marty a big head, and that ain't no good.   :bigsmyl:  

Fine job Marty, just funnin.
Title: Re: New bow project for Vern!
Post by: razorsharptokill on May 20, 2009, 09:49:00 PM
He needs a big head to hold all that bowyer knowledge, it must be getting pretty cramped in there!  :p    :notworthy:  
Hey Marty, you profile t he limbs only with the belt sander and no bandsaw?
Title: Re: New bow project for Vern!
Post by: Steve Kendrot on May 20, 2009, 11:38:00 PM
Marty,

I'm always impressed with your limb tips. How do you get them so uniformly symmetrical? They've proven difficult for me...

Steve
Title: Re: New bow project for Vern!
Post by: Apex Predator on May 21, 2009, 05:27:00 AM
Jim,

Yes, belt sander only.  I hate sawing glass.  I will take the width of the blank down with my table saw, then it's nothing but my belt sander from then on.  I start with a 1 1/2" blank, and my final max width is only around 1 3/8", so I don't have too much to grind.


Steve,

I just do lot's of eye-balling, as I work them slowly.  I spend around two hours on tips, cutting/sanding away everything that's not pleasing to my eye.
Title: Re: New bow project for Vern!
Post by: Apex Predator on May 21, 2009, 09:30:00 AM
For today's installment, we have riser shaping!  Getting closer folks!

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-21-09-1.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-21-09-2.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-21-09-3.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-21-09-4.jpg)
Title: Re: New bow project for Vern!
Post by: TNstickn on May 21, 2009, 03:47:00 PM
:wavey:    :thumbsup:
Title: Re: New bow project for Vern!
Post by: razorsharptokill on May 21, 2009, 07:02:00 PM
Coming along nicely! I hope you are wearing a mask when sanding the limbs! That's a lot of fiberglass dust!
Title: Re: New bow project for Vern!
Post by: Apex Predator on May 22, 2009, 07:54:00 AM
I try my best to be careful Jim, but am convinced that there is not a really safe way to build bows for the long haul.

This morning I trapped the belly, radiused the corners, and sanded all but the glass with 80 grit.

This birds-eye is gonna really pop under finish!

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-22-09-1.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-22-09-2.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Bow%20Building/05-22-09-3.jpg)
Title: Re: New bow project for Vern!
Post by: Bear on May 22, 2009, 09:04:00 AM
I just love watching these bows come along!
Title: Re: New bow project for Vern!
Post by: mox1968 on May 22, 2009, 09:18:00 AM
great looking bow.
Title: Re: New bow project for Vern!
Post by: Dmaxshawn on May 22, 2009, 09:37:00 AM
looking great Marty
Title: Re: New bow project for Vern!
Post by: bjansen on May 22, 2009, 10:31:00 PM
Looking great Apex....what kind of bone do you use...those tips look great!
Title: Re: New bow project for Vern!
Post by: Apex Predator on May 23, 2009, 07:39:00 AM
These are cow bone that I bought at the local pet store.
Title: Re: New bow project for Vern!
Post by: Aeronut on May 23, 2009, 09:29:00 AM
Looking great.  I can't wait to see it with a finish on it.

Dennis
Title: Re: New bow project for Vern!
Post by: kennym on May 23, 2009, 04:32:00 PM
I normally don't like light colored risers,but that is purty!!!  :thumbsup:
Title: Re: New bow project for Vern!
Post by: wihill on May 24, 2009, 02:01:00 AM
Looks great Marty!   :D
Title: Re: New bow project for Vern!
Post by: rkmnt2 on May 24, 2009, 08:46:00 AM
Good stuff Marty! The bone tips look awesome too!
Title: Re: New bow project for Vern!
Post by: Apex Predator on May 29, 2009, 09:22:00 AM
This one turned out really nice folks.  The photos don't catch the beauty of this one.  She finished out at 62@28 and is a really sweet shooter.

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Apex%20bows/AP01809-Vern-1.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Apex%20bows/AP01809-Vern-2.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Apex%20bows/AP01809-Vern-3.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Apex%20bows/AP01809-Vern-4.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Apex%20bows/AP01809-Vern-6.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Apex%20bows/AP01809-Vern-7.jpg)

 (http://i121.photobucket.com/albums/o203/Apex-Predator/Apex%20bows/AP01809-Vern-9.jpg)
Title: Re: New bow project for Vern!
Post by: Ray_G on May 29, 2009, 02:08:00 PM
Beautiful, Marty!  Wish I could see it in person as I bet that bird's eye is just stunning.  I like the contrast and like Kenny said, I normally don't prefer light colored risers, either.  

Ray
Title: Re: New bow project for Vern!
Post by: Dmaxshawn on May 29, 2009, 02:34:00 PM
Amazig Marty You make it look so easy.  Outstanding work.

Shawn
Title: Re: New bow project for Vern!
Post by: 2treks on May 29, 2009, 07:56:00 PM
NICE!
Title: Re: New bow project for Vern!
Post by: Wannabe1 on May 29, 2009, 09:17:00 PM
That there's why I chose ya Marty!
Title: Re: New bow project for Vern!
Post by: ron w on May 29, 2009, 10:31:00 PM
Outstanding job as always,love the bone tips!!!
Title: Re: New bow project for Vern!
Post by: blueslfb on May 30, 2009, 06:53:00 AM
OH MY!!! That is B..E..A..U..tiful! Nice work.
Title: Re: New bow project for Vern!
Post by: SteveD on May 30, 2009, 07:33:00 AM
Beautiful job as always
Title: Re: New bow project for Vern!
Post by: bjansen on May 30, 2009, 09:33:00 AM
Outstanding Apex.  Great job!!!
Title: Re: New bow project for Vern!
Post by: Pennsyltuckey pete on May 30, 2009, 10:06:00 PM
well done, well done.

pete
Title: Re: New bow project for Vern!
Post by: Okie 1 on May 30, 2009, 11:14:00 PM
Great job Marty. That combination is stunning!

John