Originally posted by Acoupstick:
Forgive a newbie question, but what is the difference between chopping feathers to size and burning them? Why would you do one over the other?
chopping feathers into fletches requires a feather chopper that typically costs $20. you can't vary the fletch shape, but you can slightly tweak it shorter for both length and height. feathers are chopped into fletches before they are added to the shaft. there is a sharp noise factor from whacking the blade block of the chopper!
burning feathers into fletches requires a feather burner that typically costs $120. the fletch shape can be pretty much whatever you can dream up by shaping the burning wire. feathers are first added to the shaft, then burnt to shape afterwards. there is a huge stink factor with burning fletches ... HUGE stink!
neither method of creating fletches is better or worse, they're just different.