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Author Topic: Test Knife  (Read 1130 times)

Offline Kevin Evans

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Test Knife
« on: June 14, 2009, 01:58:00 PM »
Well I decided to test a knife .Actually I had a JS at my house going over the usual Sunday morning critique and the fit and finish session done ,he said I think your blades are a little to hard while he had the file in his hand.My mistake was when I said oh really can you prove it!!!.Here are the results and maybe it will help someone.
5160
quenched non-magnetic  in 120 peanut oil
draw-ed back at 400 for one hour

Offline Lin Rhea

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Re: Test Knife
« Reply #1 on: June 14, 2009, 02:54:00 PM »
Kevin,
        Did you edge quench or full quench? Lin
"We dont rent pigs." Augustus McCrae
ABS Master Bladesmith
TGMM Family of the Bow
Dwyer Dauntless longbow 50 @ 28
Ben Pearson recurve 50 @ 28
Tall Tines Recurve 47@28
McCullough Griffin longbow 43@28

Offline Kevin Evans

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Re: Test Knife
« Reply #2 on: June 14, 2009, 03:07:00 PM »
I edge quenched from the bottom of the recosso to the tip of the knife in a skillet all at one time and never moved untill oil had cooled off and that was a long time.( I have vice grips on it)
I don't know if it matters but the whole blade was non-magnetic when I quenched.
I usually start at the top(near the spine) and let the heat go down to the edge.Is this the proper way ????
The JS said I needed to give it another session of draw Back, do you agree??? maybe a little hotter???

Offline kbaknife

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Re: Test Knife
« Reply #3 on: June 14, 2009, 03:10:00 PM »
There are a couple things I would comment on.
When doing the flex portion of the test, don't just go right to the square iron jaws of the vise. Either place a block of wood between the sides of the knife and the vise jaws, or make a steel clamp for the blade that has rounded edges where it meets the blade.
You're asking for failure with this method posted here.
Secondly, if you get decent martensite transformation on your quenches, you need a MINIMUM of 2 - two  hour tempers.
I repeat - you ne a MINIMUM of 2 - two hour tempers.
If you giot good martensite the first time around, you barely accomplished anything in 1 one hour temper.  
Something you've got to do - (besides the ABS Intro Course - Kevin!) is to get some basics about the transformation from austenite into marensite, and the resultant effects of tempering.
Even though a lot of the austenite WANTED to go into martensite when you get the temps and wuenches right, it was unable to because the steel just simply got too cool, too fast.
Thus, we have what is refered to as "retained austnite". It was steel in the process of going into martensite, but was "retained" in the austenitic stage.
When you do the first temper, you not only stress relieve the very brittle martensite that you DID get, but that first temper allows the "retained austenite" to go ahead and make the transfer into martensite.
Now, you have BRAND NEW brittle martensite that needs to be tempered!
So you let that steel come down to room temp from the first temper, and then give it a second temper to stress relieve that newly formed martensite.
If you don't, ---t happens.
Lin gave a great dissertation not long ago on the importance of thermal cycling and normalizing at the end of forging to reduce and "pin" grain size, which will also effect the toughness of your steel.
Even if you do all of the other steps right, if you have NOT reduced your grain size, failure is on the horizon as well.
Now, I'm not saying one way or the other about what I see here on your break, but take a look at this picture of my 5160 what the grain looks like - it looks like grey cream! Really fine in texture.
 

That's also a pretty short blade to flex, however, when doing an edge quenched 5160 blade that was not a whole lot different than yours, last year I did 32 180 degree bends - that's 90 degrees one way, and all the way to the other side 90 degrees! - before it cracked.
Don't short cut anything.
Keep your temps where they need to be.
Thermal cycle and normalize.
If you're confused about the difference between the two, a thermal cycle goes from above non-magnetic through decalescence, (when the shadow disappears), down until all color is gone in a dim room, to about 900 degrees.
Then back up to decalescence, back down to a black heat.
Then a normalizing cycle which cools all the way back to room temp.
Do everything the same every time.
Don;'t take short cuts or you will pay the price.
Don't over heat your steel when quenching or you can loose everything you gained up to this point.
Minimum two cycles of 2 hour tempers.
Call me.
I have made an absolute nuisance of myself to at least 3 or 4 other well known knife makers with questions over the years.
I have no ego.
I'm not embarrased to say when I don't understand something.
If stuff isn;t doing what you think it should, ask someone that knows.
I do it all the time.
When the last deer disappears into the morning mist,
When the last elk vanishes from the hills,
When the last buffalo falls on the plains,
I will hunt mice for I am a hunter and I must have my freedom.
Chief Joseph

Offline kbaknife

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Re: Test Knife
« Reply #4 on: June 14, 2009, 03:17:00 PM »
And throw that skillet out in the junk pile.
Weld yourself up a quench tank.
I've been on your farm and saw steel all over the place.
Get a five gallon bucket of proper quench oil.
Have me over for a fish fry and we'll use up that peanut oil and then throw it out.
When the last deer disappears into the morning mist,
When the last elk vanishes from the hills,
When the last buffalo falls on the plains,
I will hunt mice for I am a hunter and I must have my freedom.
Chief Joseph

Offline kbaknife

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Re: Test Knife
« Reply #5 on: June 14, 2009, 03:49:00 PM »
I forgot to mention that on that blade that I did the 32 180 degree bends, first I gave it all kinds of cutting tests.
It wasn't just dead soft steel.
To the contrary, it would have been impossible to get it to 90 degrees with vise grips. I had to use a long cheater bar on it.
When the last deer disappears into the morning mist,
When the last elk vanishes from the hills,
When the last buffalo falls on the plains,
I will hunt mice for I am a hunter and I must have my freedom.
Chief Joseph

Offline Lin Rhea

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Re: Test Knife
« Reply #6 on: June 14, 2009, 03:49:00 PM »
I agree with the other session of drawback, but not any hotter. I draw back my 5160 at about 370. I also draw back for a little longer per session. At least an hour and a half with two hours even better.

Basically you picked a blade out of the production line and bent it, right? Did you intend for this blade to bend 90 degrees and not break? This not a trick question. I dont want you to misunderstand one thing. The main thing is that you get an understanding of how to make a blade perform the way you intend it to.

For instance, I can make a blade to perform and bend 90 degrees. I like having that control of the steel. But, I prefer my blades to be a little harder than that, even on the spine. The tang and ricasso should be pretty soft on about any knife, but I like the spine to not be dead soft. Can I make it this way and it still bend 90 degrees? Yes. BY reducing grain and drawing the blade back long enough. The fact that your blade hardened some on the spine, even though you edge quenched, shows that 5160 will air harden some.

Your blade got pretty close. I believe you just did not draw it back long enough. I say this because your drawback temp was plenty high, but it broke. If you had done two two hour draws, I think it may have bent farther, all other things equal. Even though your blade broke, it was showing some good stuff. If you could put it back together, it sprang back pretty well. I like this. If the spine was dead soft, there would be very little spring back, leaving it with more bend. You need to have the control over the blade to make it cut and bend, if that's what you are called upon to do. This blade will stay bent. But you also need to be able to heat treat a blade that you can torque  severely and it spring back. Your control over this is what you are trying to find.

If I am making a test knife specifically, I would get the spine dead soft, leaving the edge hard enough to perform the cutting. But, I have seen guys get their competition knife blades this way and the dern thing bends on them when they make a miss lick on the 2 X 4 chop. It just a matter of making it the way you want and having the control over the steel to do it. Lin
"We dont rent pigs." Augustus McCrae
ABS Master Bladesmith
TGMM Family of the Bow
Dwyer Dauntless longbow 50 @ 28
Ben Pearson recurve 50 @ 28
Tall Tines Recurve 47@28
McCullough Griffin longbow 43@28

Offline Kevin Evans

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Re: Test Knife
« Reply #7 on: June 14, 2009, 03:50:00 PM »
OK heres what I got so far.
I do have wood on the vice (look close).

The blade was 4.5" we measured back 2" was that proper???

Temper Twice!!!I think I got it


Get Parker Oil, is that what it was?

And why does my blade not look like the one you posted ,why does mine have that hunk that didn't break clean???

Offline kbaknife

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Re: Test Knife
« Reply #8 on: June 14, 2009, 03:53:00 PM »
Lin just said a whoooooooooooooooooooole lot in that post.
When the last deer disappears into the morning mist,
When the last elk vanishes from the hills,
When the last buffalo falls on the plains,
I will hunt mice for I am a hunter and I must have my freedom.
Chief Joseph

Offline kbaknife

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Re: Test Knife
« Reply #9 on: June 14, 2009, 03:59:00 PM »
Quote
Originally posted by Rooster1:
OK heres what I got so far.
I do have wood on the vice (look close).

The blade was 4.5" we measured back 2" was that proper???

Temper Twice!!!I think I got it


Get Parker Oil, is that what it was?

And why does my blade not look like the one you posted ,why does mine have that hunk that didn't break clean???
I see that wood now - sorry.

Parks #50 is for the shallow hardeing steels like 1084/1095/W1/W2.
If you can get Parks "AAA" that's the stuff for the deeped hardening steel like O1 and 5160.
Even heated straight Vet Grade Mineral Oil is better than what you used.

On the perfomance knives for ABS testing, they are a maximum of 10 inches long and you place 1/3 of the blade in the vise.
s regards the appearance of your blade, I can only guess.
Possibly uneven heating. But could also be the result of uneven cooling in your little quench skillet.
Please get rid of that.
You should have a larger volume of quenchant to absorb the heat that's in a 1500 degree blade.
When the last deer disappears into the morning mist,
When the last elk vanishes from the hills,
When the last buffalo falls on the plains,
I will hunt mice for I am a hunter and I must have my freedom.
Chief Joseph

Offline Lin Rhea

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Re: Test Knife
« Reply #10 on: June 14, 2009, 04:28:00 PM »
If I am seeing the vise right, the blade broke even with the top of the jaws. In the pictures, it looks like most of the bending is being done in a very short section of a short blade. I think, if you were to have a longer blade and distributed the bend over more of the blade, it would have passed.

Karl has some good points which will only help make a better blade. I aggree. Also your bending tools need to apply the pressure more evenly. So, I am saying your blade would have made a good knife and probably cut and serve well.

Now, here is the difference, in my opinion. By following some more steps and more thorough  steps as Karl and I have mentioned, plus more testing for your own proof, you can make a really good, even great blade. AND do it at will. Lin
"We dont rent pigs." Augustus McCrae
ABS Master Bladesmith
TGMM Family of the Bow
Dwyer Dauntless longbow 50 @ 28
Ben Pearson recurve 50 @ 28
Tall Tines Recurve 47@28
McCullough Griffin longbow 43@28

Offline Kevin Evans

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Re: Test Knife
« Reply #11 on: June 14, 2009, 05:14:00 PM »
Lin yes this was just one I picked up off the bench if you look close there are a couple more laying there,hec every blade I have done is (or should be)just like this one
Just starting this part of the learning process and really appreciate the help.I will try some of the things that have been mentioned.    Thanks Kevin

Offline R.Duncan

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Re: Test Knife
« Reply #12 on: June 14, 2009, 05:21:00 PM »
Well I feel I'd better comment a little on this thread.  I'm the JS that talked Kevin into testing one of his blades this morning. I tried to talk him into testing a longer blade but the four letter word that came out of his mouth when I asked him convinced me real quick it wasn't going to happen so we settled on a shorter version for the test. I was interested in seeing what the grain structure looked like and what kind of pressure it would take to break it.
Carl and Lin pretty much said the same thing I did about the test blade, it needs to soak longer in the oven and he also needs to adjust his oil quench a little. Maybe next time we can bend one of them nice long Bowie knives Kevin. LOL    Ron D.

Offline Lin Rhea

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Re: Test Knife
« Reply #13 on: June 14, 2009, 05:26:00 PM »
Hey Ron. It's good to see you here.

It's also good to hear we seem to have the same ideas about what to do. It IS tough to go to all that trouble and bend the heck out of it. But you got to sooner or later. It'll give you confidence too. Lin
"We dont rent pigs." Augustus McCrae
ABS Master Bladesmith
TGMM Family of the Bow
Dwyer Dauntless longbow 50 @ 28
Ben Pearson recurve 50 @ 28
Tall Tines Recurve 47@28
McCullough Griffin longbow 43@28

Offline R.Duncan

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Re: Test Knife
« Reply #14 on: June 15, 2009, 04:13:00 PM »
Nice to be here Lin, Congratulations on your new MS stamp also!!!!!!!!!!!

Kevin, We will be going to the Hammer-In at Branson.

Ron D.

Offline Wyatt Lane

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Re: Test Knife
« Reply #15 on: July 19, 2009, 04:03:00 PM »
dang that stinks i sure cant wait to make my test knife    ;)    .

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