Hi there kye,
We use Smooth-On on about every bow built. It is THICK! especially the part A, part be is like thick honey, but Part A (white) is paste.
We get bubbles every once in awhile when mixing it - its no issue, as said above use a paddle or flat blade to spread it onto the work surface, i have never seen a air bubble after its been cured. We cure ours at 150 to 185 degrees for 4 to 6 hours, Kenny points out it will delam when it reaches its cure temp so it is best to use heat and an air system to lam it with - heat and pressure = GOOD.... We use 45 to 55psi air hose depending and never have had a delam.. yet... *knock on wood*
Hope that helps, oh and i like to use the by weight measurements 100/83, again never have had an issue BUT rom what i have heard the glue has a pretty forgiving window in mixing too - never pushed it tho....
Dave