Hi Brad, nice to meet you... in the cyber-sense at least.
The quest to applying a professional or better quality finish is a worthy endeavor, and a
standard of many of the folks I respect.
I'm a wee bit embarrassed with the fact that I couldn't tell you what size nozzle my spray gun has in it. I just make adjustments on the fly, in air and liquid volume, in literally 10-15 seconds when I begin spraying... judging by the pattern that comes out of the gun and how it starts laying down in the first several inches of limb, This result is a product of chosen viscosity, (unknown)nozzle size, ambient temps, speed, need, etc... guess I've just sprayed too many danged bows. Within a few seconds, I just kinda know what I need to do to make it 'right'.
If I were to step back and be objective... I always try to start a wee bit 'light' on volume of finish, and lean toward heavier on volume of air... because that does the least potential 'damage'... in real time... But I quickly adjust the gun so that it makes the bow sufficiently 'wet' at my current speed and 'volumes'. I want 'just sufficiently wet', no more... which means adequate coverage, with no drips/runs. If within any succeeding spraying session, the T-bird looks, or looks to be laying down too thick, I'll add a splash of thinner, mix, try, and spray it into the air and then onto the bow, assess, adjust the gun or viscosity, retry, and then go to town. Next session... reassess... readjust... and so it goes... it becomes a simple, repetitive matter of task.
This isn't done because it's the nature of T-bird mind you... I've addressed all of my finish products this way... but T-bird has proven more durable, versatile, and 'workable' than any I've used... so far. Hope this helps.