Great video!
Ya got me thinking...
I'm lazy in general but I'm picky about fit and finish too and watching you sand the shafts by hand to fit the footing gave me an idea that may help. The deburring tool you used got my mind relating to reloading stuff...
I use the old fashioned hammer operated Lee Loaders for some of my rifle hand loading and in straight wall calibers like pistol ammo and my 45-70, there is a case mouth expander that is used to just barely flare the case mouth for easier bullet insertion. (Hold on moderators, I promise, this IS archery related...
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Anyway, somebody posted inside diameters of the aluminum shafting and they were all from .294 to .317" in the 22xx series of aluminums. I'm wondering if a case mouth expander from something in the .30 to .35 caliber would be just the ticket for belling the end of the aluminum shaft. The cool thing is, if any of you have used a Lee Loader you know that it is a hand held "through" type die. The pistol calibers have a built in case mouth crimp ridge inside. The die could easily be slid down the shaft from the nock end and it would contact the lip of the aluminum shaft just like a case mouth. I bet medium hand pressure would be plenty of force to crimp the aluminum footing nicely and remove the "bell" that was put on it initially.
Just had another thought... I'm SURE it will work for footing woodies in the 23/64" class. You would use a .357 die as we all know that a .38 or .357 case makes a perfect fit slip on blunt!
You could actually press fit the aluminum footings onto the shaft which should be even stronger. It would be especially beneficial on wood arrows where consistency of roundness and diameter is not as good as carbons.
Unfortunately, I don't have any of these dies in a size that would work. Does anyone have a pistol die set in 30 to 32 cal for the 22XX size carbon arrow footings? .357 would probably work for 23/64 diameter woodies.
p.s.
If we want to keep the firearms/reloading talk to a minimum, pm me instead of posting it here. I'm all for archery only talk here and so far I think it all pertains enough to satisfy the requirements but I don't want to steer it off course.