Originally posted by Scott Roush:
I don't see how I never tried it before but I rough shaped all those handles in 10 minutes using a fresh 36 grit blue. lol... I just always felt the fresh ones were to valuable for wood. but I guess my time is more valuable...
Correct.
Use a brand new 36 and you can remove considerable material without getting the material HOT! - which is your biggest enemy when it comes to dimensional instability later on.
I just do the basic removal of the excess material, then finish with files like mentioned above. This, of course is easy, with my through tang assembly an no lateral pins.
I also shape my sheaths after stitching with the same belt.
I do my knife making full time, like you know Scott.
I've used the same 2X72 36 grit belt for the entirety of 2010.
I'm actually afraid the connection tape will wear through before the belt dulls.
Don't worry about expense.