Trying to use a stencils after it gets "worn". I get about 4 or 5 good clean uses. I'm new to this so I might be mis diagnosing, but I change stencils often.
Using too much electrolyte on the pad. Smears the stamp and runs up against the guard where it's hard to reach. You should put just enough on the felt pad and if you get too much, blot it on paper towell.
Getting the power setting set for the depth and timing of the etch. Still working on this one. Start swith short sessions and fold the stencil back and clean from time to time. I dont time it, but I think my total accumulated time to etch a stamp is 1 1/2 - 2 minutes. That is broken up into two or three shorter sessions. I have always stamped so I compare it with that and thus a deep etch looks right to me.
Fastening the stencil to where you can raise it up to check/clean it and it lay flat exactly where it was. Scotch tape works good. Create a hinge.
The rule (in my estimation) for etching is to use moderate amounts of cleaner, not trying to etch on flooded amounts of cleaner. Use an approprate amount of electrolyte. Just enough to cover the area of the stamp. For instance, you trim your stencil to be somewhat larger than the area of the stamp to protect that area from any over run of etchant. To put more electrolyte than needed means that it will run over and under the stencil so when you apply the electricity to it, it will naturally burn where you dont intend. Not good. The next variable is the timing of the etch.
Expect to go over the blade again hand sanding your last grit after the name etch.