I don't have many progress photos since this was entirely a new process to me. I was occupied with the mechanics and things like that, not that there were many but any more than two moving parts gets me confused. :eek:
I felt like I had to shape the handle and make the blade fit it instead of the other way around. I cut out paper doll patterns of the blade and handle and made it get reasonably close to operating right. Everything needs to be slightly over sized so adjustment is allowed for.
Then I folded the handle, which was harder than it would seem. Then used the patterns to locate the pivot hole and to determine exact blade lines so the tip, the blade stop, and the blade swing is all accounted for.
The front two wings that are holding the blade felt to me like they need some extra strength so I used some washers disguised as blossoms. I thought this would distribute some support to a bigger area to benefit the over all strength of the knife.
Most of the critical point were dialed in before heat treating the blade. Then after the blade was done, it was time to put it together and apart about a hundred times in order to make the adjustments.
Remember, it is primitive.