Well, to answer the question, No. It does not look better just because the glue is mixed properly. I'm beginning to think it may just be the glue... I don't know if it was just a bad batch or this particular glue isn't made to handle the stress that an R/D profile puts on the glue joint. All I know is that when I unclamp it I hear what sounds like rice crispies and in a few minutes it looks like this:
Now i KNOW people have used this stuff to make bows. The only two things I can think of are:
1: The glue is just bad. I know it isn't expired, but perhaps that date is just a ballpark, or it was just a bad batch?
2: The "roller coaster" nature of the backing with all the humps and dips is too inconsistent to allow a strong glue joint. It takes quite a bit of clamp pressure to flatten out some of those high spots, so I'm sure they are pulling against the glue pretty hard. You would think that the "low" spots would be glued fairly solidly though...
I'm working on acquiring another piece of osage, and I'm going to build a hot box and get some Smooth On. Lets see if eliminating all of these variables can't produce something I can at least glue a handle to and start tillering.