Well, I have learned from my reading that the failures are very likely due to "aggressive tillering". The last attempt had a pyramid profile and I tapered from the fades directly to the tips, from 2.0625" to 7/16ths at the nocks. The failure occurred just above the upper limb fade. I may have faded too abruptly there but also ended up with limb thickness at the fade being just a touch less than the upper part of the limb. Probably should have gone wider to begin with. I believe another issue is my lack of a tillering string, instead using a string which is just a bit too short to be loose when I string the bow. I have been using a stringer to put the string on so have really been stringing the bow WAY too early in the process. My first failure, bamboo T-flooring with the T-leg worked off backed/poor grained maple, was caused by trying to string the bow with a too short string, again stringing too early AND trying to force the bow when the wood was not ready or just couldn't take bending that much. The top 8" of the limb broke completely off through the wood and the bamboo, which was stranded bamboo, not a solid piece. I've been making do with what I have on hand instead of having the proper tools (ie: a tillering string) from the onset. Dang this dumb ole learning curve (I got a DOOZY!). I have achieved what appears to be good looking tiller when the bow is on the Till.tree for all attempts but design aspects, wood grain layout and the fact that I have essentially strung the bow too early are likely culprits causing failure. Probably watched too many Y-tube videos and got a bit too "rushy" with my production. On the bright side, I have multiple finish-testing bows to work with in an effort to find out what stain/finish combination looks the best.
Second and third attempts (#2 unbacked red oak board from STORE, #3 single fiber-cloth layer backed hickory board from STORE) were "design-aggressive", narrower overall compared to #4. So again my theory of mistakes is:
1: essentially stringing the bow instead of using a tillering string which has caused too much stress in the wood.
2: design, forcing the stress in to too small an area limb width
3: materials used
4: possible too harsh an angle on fades
5: pulling the bow too far (to too high a poundage) too soon in the process
In all cases, I was careful to exercise the limbs after removing wood but I have to admit that #5 happened too often, in hindsight. Where DID I leave my patience?
I will try and get some pics up sometime soon