Hello Andrew,
Well, the molds and fixtures for our 1P longbows are now all done. Larry just finished the 60"-62" a couple of weeks ago. These 1P longbows are great, with even the 56"-58" holding their own against the longer 1P and 3P bows. In the interim I have also been developing a super-short (down to 56") 3PTD longbow and it too is looking very promising.
Next or at least very near the top on our "to-do" list is the recurve. Since this post began in late 2008, as you might expect, I have been continuing to build experimental molds, test the resulting limbs, learn from each incremental change, cut the mold in half and then build a new one based on what I learned from the previous ones. The recurves have improved quite a bit since October of 2008.
At this moment the long recurve limb stores between 8% and 9% more energy than our long longbow limb - a vast improvement. That's saying something since our long longbow limb stores as much or more energy per pound of draw as most any recurve. Of course a recurve limb, even one with an ACS design, gives up some dynamic efficiency in comparison to a well-designed longbow. So quite a bit (but thankfully not all) of the energy storage gains are eaten up by a lower DE. The current iteration of our ACS recurve is one or two fps ahead of our longbow in terms of AMO performance.
I let a few folks at Compton shoot two of the recurves I had spirited away in the back of my truck, and the reviews were favorable. While a couple of them weren't wild about the clunky test-mule risers on which I had mounted my R&D limbs (I tried to not take that too personally!), they all raved about the performance as I expected them to.
My guess is that we can get all of the design work finished and molds cut and fixtures built and begin selling recurves within a year or so. Ultimately we'll build non-target recurves in a range of lengths which will probably be 56" through 66".
This time last year I was not envisioning the economic downturn and felt that our free cash flow would enable us to move quickly through the expensive process of "tooling up" on both the 1P longbows and subsequently the ACS recurves. The benefits of building bows out of molds precision-cut with a CNC and then shaping the limbs and risers with a CNC using precision fixtures are simply too great to bypass. I'd love to have it be sooner since these are really nice, but we all must live within our means.
Thanks for your continued interest. I think the end result will reward your patience.