Always good to watch you work, John. :D
We all come up with our own ways of solving problems, according to our own experiences and equipment. You are using tools that I do not own, so my solutions are different.
I reload metallic case ammunition, so I use a case chamfering tool to clean up the inside of the cut sections of aluminum. I use my arrow saw instead of a hacksaw or tubing cutter. I also use a bench-mounted hand drill to hold the footing instead of needlenose pliers, and a small, fine file on the rotating footing for the outside bevel.
My glue of choice is Gorilla Glue. A light sanding of the arrow shaft under the foot, as well as inside the piece of aluminum, can provide a little extra "tooth", enhancing the glue's ability to hold.
Again, it's good to see the solutions that a superb craftsman like yourself comes up with for a task that many of us are tackling.
Killdeer