Another thing I like about the TuffHead design is the wide aft end of the ferrule, it allows the adapter and therefore the shaft to be countersunk into that back end, again strengthening a potential weakspot.
If I had the means to do it Clint, I would pick a microdiameter shaft that could handle the front weight, like an FMJ DG shaft 250, then assemble target weight point (start the easy way 1st--all tip components available from Vintage). Brass insert/adapter combo, then glue on 300gr field points. Bareshaft tune, then assemble a BH arrow the same way and TORTURE it til it FAILS. If you need more weight up front, you can add various brass/aluminum inserts that are available for the skinny shafts from 16-100grs. This gives added benefit of stiffening the shaft from my experience, something you may not be able to do by cutting depending on length.
When you assemble the BH, use a good glue and technique--I used JB weld--and meticulously scratched/gouged the inside of the ferrule, then microetched/acid etched it to increase the surface area and clean, then applied a special low viscosity 2 part adhesive to increase the bond between the JB weld and head. I had some heads come off the insert before after hard impact testing, revealing the weak link--no way was I going to let it happen again.
After redoing the heads with this method and footing the FMJ shafts, I had no more failures in impact testing (74lb bow) except for a few bent BH tips.
Sounds like a fun project Clint, wish I was there to help you break stuff! If you need assistance, pm me. I'd send you my 300gr TuffHeads, but they already have 100gr steel adpters in, and they aren't coming out!